Port window replacement

I have one window that the plastic frame has broken pieces on the outside. It was leaking so I have pulled it off. Would like to keep the same shape but custom windows I bet are expensive. Repairing the existing is possible, I believe I can glue it. I have seen just the window material sealed with adhesive to the fiberglass and trim on the inside. What does everyone else do. I have a Cal 2-27 and it's the large fixed window. Anyone make their own? Sent from Yahoo Mail for iPhone

This is all you’ll ever need to know about plastic windows for your Cal. Over the past 20 years Mark has been recommended and endorsed many times. I have a set in Nemesis. Mark Plastics (Mark Heacox) 369 E. Harrison St. (Unit G) Corona, CA (951) 735-7705 Fred Haas 3-30 Nemesis Tacoma On Oct 16, 2015, at 10:04 AM, david howe tr… [at] yahoo.com [Cal_Boats] <Ca… [at] yahoogroups.com> wrote: > > I have one window that the plastic frame has broken pieces on the outside. It was leaking so I have pulled it off. Would like to keep the same shape but custom windows I bet are expensive. Repairing the existing is possible, I believe I can glue it. I have seen just the window material sealed with adhesive to the fiberglass and trim on the inside. What does everyone else do. I have a Cal 2-27 and it's the large fixed window. Anyone make their own? > > > Sent from Yahoo Mail for iPhone > >

Hi, David. Have your tied Mark Plastics in Corona, CA. Mark Heacox has templates for all the old CALs, so it wouldn't be a "custom" job. I've used Mark's products before and am pleased. I caulk around the outside frame (not 5200), and install. When that is dry, I remove the inside frame, and go around the inside to fill any voids between the window/port and the uneven cut-out in the fiberglass. Liberal use of caulk. Frame covers it. Take Care Charlie Annapolis From: Ca… [at] yahoogroups.com [mailto:Ca… [at] yahoogroups.com] Sent: Friday, October 16, 2015 1:05 PM To: Cal Boats <ca… [at] yahoogroups.com> Subject: [Cal_Boats] Port window replacement I have one window that the plastic frame has broken pieces on the outside. It was leaking so I have pulled it off. Would like to keep the same shape but custom windows I bet are expensive. Repairing the existing is possible, I believe I can glue it. I have seen just the window material sealed with adhesive to the fiberglass and trim on the inside. What does everyone else do. I have a Cal 2-27 and it's the large fixed window. Anyone make their own? Sent from Yahoo Mail for iPhone <https://yho.com/footer0>

Mark recommends Dow Corning 795 building sealant. On cal gal that product is flawless. > On Oct 16, 2015, at 10:25 AM, 'Charlie Husar' hu… [at] gmail.com [Cal_Boats] <Ca… [at] yahoogroups.com> wrote: > > > > > > Hi, David. Have your tied Mark Plastics in Corona, CA. Mark Heacox has templates for all the old CALs, so it wouldn’t be a “custom” job. I’ve used Mark’s products before and am pleased. > > > > I caulk around the outside frame (not 5200), and install. When that is dry, I remove the inside frame, and go around the inside to fill any voids between the window/port and the uneven cut-out in the fiberglass. Liberal use of caulk. Frame covers it. > > > > Take Care > > Charlie > > Annapolis > > > > > > > > From: Ca… [at] yahoogroups.com [mailto:Ca… [at] yahoogroups.com] > Sent: Friday, October 16, 2015 1:05 PM > To: Cal Boats <ca… [at] yahoogroups.com> > Subject: [Cal_Boats] Port window replacement > > > > > I have one window that the plastic frame has broken pieces on the outside. It was leaking so I have pulled it off. Would like to keep the same shape but custom windows I bet are expensive. Repairing the existing is possible, I believe I can glue it. I have seen just the window material sealed with adhesive to the fiberglass and trim on the inside. What does everyone else do. I have a Cal 2-27 and it's the large fixed window. Anyone make their own? > > > Sent from Yahoo Mail for iPhone > > > > > > > >

Charlie - think he'd have the templates for Cal 39 opening ports? Thanks - Paul From: 'Charlie Husar' hu… [at] gmail.com [Cal_Boats] <Ca… [at] yahoogroups.com> To: Cal_Boats <Ca… [at] yahoogroups.com> Sent: Fri, Oct 16, 2015 1:25 pm Subject: RE: [Cal_Boats] Port window replacement Hi, David. Have your tied Mark Plastics in Corona, CA. Mark Heacox has templates for all the old CALs, so it wouldn’t be a “custom” job. I’ve used Mark’s products before and am pleased. I caulk around the outside frame (not 5200), and install. When that is dry, I remove the inside frame, and go around the inside to fill any voids between the window/port and the uneven cut-out in the fiberglass. Liberal use of caulk. Frame covers it. Take Care Charlie Annapolis From: Ca… [at] yahoogroups.com [mailto:Ca… [at] yahoogroups.com] Sent: Friday, October 16, 2015 1:05 PM To: Cal Boats <ca… [at] yahoogroups.com> Subject: [Cal_Boats] Port window replacement I have one window that the plastic frame has broken pieces on the outside. It was leaking so I have pulled it off. Would like to keep the same shape but custom windows I bet are expensive. Repairing the existing is possible, I believe I can glue it. I have seen just the window material sealed with adhesive to the fiberglass and trim on the inside. What does everyone else do. I have a Cal 2-27 and it's the large fixed window. Anyone make their own? Sent from Yahoo Mail for iPhone

Hi, Paul. Are your opening ports sliders or flip-outs. I’ve only ever seen sliders there. But what the heck if you have flip-outs. Give him a call or drop an E-Mail. Good guy. Went through his place about 10 years ago. Many sets of CAL 25 windows for the Annapolis Fleet from there. Mark Plastics Mark Heacox 369 E. Harrison St. Unit G Corona CA 92879 (951) 735-7705 ma… [at] hotmail.com <mailto:ma… [at] hotmail.com> Cheers Charlie Annapolis From: Ca… [at] yahoogroups.com [mailto:Ca… [at] yahoogroups.com] Sent: Friday, October 16, 2015 2:21 PM To: Ca… [at] yahoogroups.com Subject: Re: [Cal_Boats] Port window replacement Charlie - think he'd have the templates for Cal 39 opening ports? Thanks - Paul From: 'Charlie Husar' hu… [at] gmail.com [Cal_Boats] <Ca… [at] yahoogroups.com> To: Cal_Boats <Ca… [at] yahoogroups.com> Sent: Fri, Oct 16, 2015 1:25 pm Subject: RE: [Cal_Boats] Port window replacement Hi, David. Have your tied Mark Plastics in Corona, CA. Mark Heacox has templates for all the old CALs, so it wouldn’t be a “custom” job. I’ve used Mark’s products before and am pleased. I caulk around the outside frame (not 5200), and install. When that is dry, I remove the inside frame, and go around the inside to fill any voids between the window/port and the uneven cut-out in the fiberglass. Liberal use of caulk. Frame covers it. Take Care Charlie Annapolis

Wow, good news. I sent him an email. Thanks Sent from Yahoo Mail for iPhone On Oct 16, 2015, 3:29:50 PM, 'Charlie Husar' hu… [at] gmail.com [Cal_Boats] wrote: Hi, Paul. Are your opening ports sliders or flip-outs. I’ve only ever seen sliders there. But what the heck if you have flip-outs. Give him a call or drop an E-Mail. Good guy. Went through his place about 10 years ago. Many sets of CAL 25 windows for the Annapolis Fleet from there. Mark Plastics Mark Heacox 369 E. Harrison St. Unit G Corona CA 92879 (951) 735-7705 ma… [at] hotmail.com Cheers Charlie Annapolis From: Ca… [at] yahoogroups.com [mailto:Ca… [at] yahoogroups.com] Sent: Friday, October 16, 2015 2:21 PM To: Ca… [at] yahoogroups.com Subject: Re: [Cal_Boats] Port window replacement Charlie - think he'd have the templates for Cal 39 opening ports? Thanks - Paul -----Original Message----- From: 'Charlie Husar' hu… [at] gmail.com [Cal_Boats] To: Cal_Boats Sent: Fri, Oct 16, 2015 1:25 pm Subject: RE: [Cal_Boats] Port window replacement Hi, David. Have your tied Mark Plastics in Corona, CA. Mark Heacox has templates for all the old CALs, so it wouldn’t be a “custom” job. I’ve used Mark’s products before and am pleased. I caulk around the outside frame (not 5200), and install. When that is dry, I remove the inside frame, and go around the inside to fill any voids between the window/port and the uneven cut-out in the fiberglass. Liberal use of caulk. Frame covers it. Take Care Charlie Annapolis